Rooflight materials must allow light through, satisfy all durability, thermal, safety and fire requirements, and work with the roof covering material and/or the glazing system being used. The main rooflight materials in the UK are GRP, polycarbonate and glass, and to a far lesser extent PVC.
GRP
GRP remains the most versatile and commonly used profiled glazing material. Available to match virtually any metal or fibre cement sheet profile and ideal for barrel vault design. GRP offers excellent performance properties and provides high levels of diffused light into the building. In most industrial, sporting and commercial situations diffused light, which minimises glare and distracting shadows, is preferable. GRP sheets are produced in almost all profiles, and modern high quality GRP sheets incorporate UV absorbing surface protection which can virtually eliminate long term discolouration. In a very budget conscious world GRP is a very cost effective rooflight material.
Polycarbonate
Polycarbonate is a versatile material used extensively as a rooflight glazing. It has three sheet forms:
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? ? ?Solid ? Flat or Domed
? ? ?Profiled
? ? ?Multiwall
The key properties of polycarbonate are common to all forms ? exceptional impact resistance, high levels of light transmission, good workability and good fire rating. All are commonly available in clear and tinted options, with clear and most tints providing direct light, while clear patterned and opal tint provides diffused light and gives a soft quality to the light. Co-extruded UV protection eliminates up to 99% of UV radiation, protecting materials and people beneath it. Each form also has its own particular characteristics and properties. Solid polycarbonate offers good optical clarity and superb workability. It can be cold curved on site and is suitable for use with a variety of glazing bar systems. Polycarbonate is a thermoplastic material, so it can be easily formed into 3D shapes, making it the ideal choice for domes, pyramids and barrel vaults.
Profiled polycarbonate matches profiled roof cladding and allows the sky above to be seen through a corrugated material, a feature popular with many designers. It has very good profile accuracy and is available in a growing profile range. Extrusion and vacuum forming techniques allow a huge variety of profiles to be produced. Multiwall polycarbonate is an insulating glazing material. Thicker sheets with more walls achieve the highest thermal performance, typically 1.6W/m2K for a 25mm five wall sheet. Structured polycarbonate is most commonly used in most domestic and many commercial conservatories. Like solid polycarbonate it can be cold curved on site, although to a much lesser degree, it can be used in a variety of glazing bar systems, and has a very high strength to weight ratio making it ideal for the creation of glazing features.
Safety Glass
Most visibly used as roof glazing in large shopping centres but used widely in the more up market commercial sector and significantly in traditional pitched roofs. Flat glazed rooflights in typical flat roof applications are currently very fashionable.
Glass has excellent fire properties, good impact performance, very high light transmission and provides the mark against which the optical clarity of all other glazing media is commonly compared. It is widely acknowledged as having a very long life expectancy with no discolouration from UV degradation, and laminated versions provide a good level of reduction in UV transmittance. Glass can also be curved for use in barrel vault rooflights and supplied with various coatings, interlayers and surface treatments to provide coloured or textured surfaces to achieve obscure or diffused glazing, solar control and total UV protection to areas beneath the glazing.
PVC
PVC was used for industrial rooflight applications in the 1970s and 1980s, but has poorer impact resistance and weathering performance than other alternatives. PVC will not meet the non-fragility requirements without the addition of extra safety measures in the rooflight construction. It is now used very rarely in industrial or commercial applications, although it is a very popular DIY material. It is not expensive, has a reasonable strength to weight ratio and is straight forward to work with, thereby deserving its success as a DIY material for small, lowrise domestic projects.
Comparison Chart
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Material
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GRP |
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Polycarbonate
Flat |
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Polycarbonate
Multi Wall |
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Safety Glass |
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PVC |
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Transparency
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Medium |
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Excellent |
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Medium |
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Excellent |
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Excellent |
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Untinted Translucency
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Excellent |
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Good |
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Good |
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Medium |
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Medium |
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Strength
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Excellent |
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Excellent |
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Excellent |
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Medium |
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Poor |
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Fire Rating
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Class 0,1,3,4 |
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Class 0,1(Y) |
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Class 0,1(Y) |
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Class 0,1 |
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Class 1(Y) |
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UV Resitance
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Good |
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Good |
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Good |
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Excellent |
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Medium |
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Temperature Resistance
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Good |
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Good |
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Good |
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Good |
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Medium |
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Thermal Insulation
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Good |
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Good |
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Excellent |
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Good |
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Good |
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Sound Insulation
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Good |
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Good |
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Medium |
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Excellent |
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Good |
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Rigidity
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Excellent |
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Good |
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Excellent |
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Excellent |
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Good |
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Patterns
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No |
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Yes |
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No |
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Yes |
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No |
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Colours
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Yes |
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Yes |
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Yes |
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Yes |
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Yes |
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Cold Curving
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Good |
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Excellent |
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Good |
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No |
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Good |
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Formability
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No |
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Excellent |
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No |
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No |
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Excellent |
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